OK, from the description of your problem, you have been doing everything correct to try and find the source of the problem. That's good, but something to remember, when you do many things to nail down a problem, is you may go too fast, and do something sloppy. That's not an attack on you, I just want you, as you try to fix your problem, try to keep this in mind. For example, you have HPLC grade ACN in one eluent line, UPLC Grade H2O in the other. Are they sealed properly to protect against dust? And if they're sealed properly, how are they vented so the HPLC pump can pull from them without creating a vacuum? The same with your sample prep -- are you sure no one in your facility is taking short cuts?
Now, are you sure that your samples are soluble in ACN/water at all proportions that are used in your analysis. Since your samples are so clean, maybe you can't even tell. I don't know if your system has some sort of post injector frit, but it may be more important in UPLC than HPLC.
Now, you're describing injector problems, and pump seal problems. This will require a closer relationship with the vendor. On some level they rely on you, the user, to teach them what the problems with their systems are. They may use seal material that they think is solvent compatible, but may fail suddenly. Also, you have to trust their adjustments are to the correct specifications -- if they clamp down to hard, or unevenly, they can leave you with a system that only works marginally. When they come to make a service call, you'll want to be near them, and talk to them -- "Are other people having this problem?" "How is the company making changes to fix this?" Good service technicians like it when customers take an interest in what they're doing. And you can try to see if you have a sloppy or poorly informed service tech.