Lutesium, maybe the problem is I'm not understanding you correctly. So correct me:
- This is how I understand you propose to do it:
1st: Mix ethanol and sulphuric acid to make the sulfuric esther. So: 2 EtOH + H2SO4 -> (EtO)2SO2 + 2 H2O
You obtain the sulfuric esther of ethanol and water, I guess you use ethanol as the solvent, so your limiting reagent is the sulfuric acid.
2nd: Add into this mixture two equivalents of sodium ethoxide (that you prepared previously from sodium and ethanol), so: (EtO)2SO2 + 2 NaOEt -> 2 Et2O + Na2SO4
- This is the traditional method:
Mix ethanol with sulfuric acid and warm it up. So: 2 EtOH + H2SO4 -> 2 Et2O + H2SO4 + H2O
The solvent is ethanol and the sulfuric acid is catalitic.
Now, if how I described your method is correct, I explain my objections to it.
1. You need 0.5 moles of sulfuric acid per mole of ether prepared (this is crazy!!). In the other method, you just need catalytic amount of sulfuric acid.
2. You also need 1 mole of sodium ethoxide (or 1 mole of sodium) per mole of ether prepared. But well, you say you can afford this, so I have nothing to say here, it's your problem.
3. You produce 0.5 moles of sodium sulfate per mole of ether prepared. This is a lot of waste, you have to do something with it now. (Please don't throw it into the river) In the other method you don't produce any waste
4. Your method has two steps (three if you have to prepare the sodium ethoxide), what means that you have to make batches (unless you have a continuous flow system). So you have to make one reaction, the other one, and then purify. Also I don't think you use a continous flow system for the extractions, so the amount of ether you can prepare is certainly limited.
In the other method, you just have to mix ethanol and sulfuric acid, warm up to 40ÂșC, place a condenser and collect the pure ether as it's formed (it's evaporated at this temperature, so you isolate it at the same time the reaction is working). If you need more ether, you just have to add ethanol to the reaction mixture, because the sulfuric acid is not consumed. You can have it working the whole day, if you want. Or more.
5. The more important question I'm trying to explain: In the traditional method, when you mix ethanol and sulfuric acid, they react to form ether. Why in your method when you react ethanol and sulfuric acid you form diethyl sulfate??
I'm sure, the only problem is that I didn't understand what you were trying to explain.