I don't know at what quantity it becomes dangerous, but have used it on many multi-gram scale reactions without issue.
Depending on what else is going on in the molecule, doing a basic wash works well. Another option that has worked well for me in the past is to dilute with several reaction volumes of something like DCM and filter off the majority of the excess NaN3.
On 150mg scale I wouldn't worry much, especially if you are somewhat careful.